浅間技研工業株式会社

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Product design and development

In order to meet the needs and expectations of our customers in a speedy manner, we carry out an integrated process of product design, productivity verification, functional quality assurance, mold design and manufacturing, mass production, and product quality assurance.

Development Process

Customers' needs (lighter weight, lower cost and higher quality)

Shape/Material Study

STEP1:Consideration of shape and material

Our sales, technical development, and production departments work together to examine each customer's project. The entire process starts with consistent development in order to meet all needs, including design requirements and costs.
Product Design

STEP2:Product Design

In pursuit of product function and cost, we create 100% reliable products with new ideas, and create value that exceeds the needs of the customer.
CAE Analysis

STEP3:CAE Analysis

By utilizing the latest software and utilizing various analysis simulations such as strength, vibration, hot water flow, solidification, etc., we are able to reduce development costs and shorten lead times.
Mold Design/Manufacturing

STEP4:Mold Design and Production

With the introduction of an integrated system using 3D-CAD/CAM and the design of the casting method that has been cultivated thus far, the delivery time is shorter than other companies and it is possible to manufacture high-precision molds.
Evaluation

STEP5:Assessment

Materials and strength are evaluated. The stress distribution and durability of products are carefully checked with the latest equipment. Reliable skill of the past Techniques and achievements lead to strict control of products.
Commercialization

STEP6:Commercialization

We always conduct research and development with the aim of advancing technology. Our products are provided not only to customers in Japan but also to customers around the world.

Example of thermal analysis

When designing brake discs, the maximum temperature, deformation, and maximum stress are estimated by simulation to optimize design.

Brake performance is guaranteed by confirming disk temperature, μ (Mew) characteristics, occurrence of heat crack, etc. in the severe condition test and reflecting them in the design.

Analysis result

 

Analysis results

A dynamo test

 

A dynamo test

Test Results

 

Test Results

FEM analysis example

At the time of design, FEM analysis is performed to verify the stress concentration area and to reduce weight.

Simulation

 

Simulation

Inspection by Static fracture testing

 

verification by static fracture test

Verification of 3D Materials with Laser Scanners

Inspect the part that is difficult to measure by using the laser scanner.

Capture a product form into a PC by laser beams hitting. Strive for substantial quality verification by form validation of all products. Overlap the data brought, inspect the difference of them, and reflect it on the mold.

Shape capture scene

Shape capture scene

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